ANALYSIS OF THE INFLUENCE OF UNEVENEITY OF THE SINTERING PROCESS OF THE BARCH ON THE OPERATION OF THE SINTERING MACHINE

Abstract

Literature data on the unevenness of temperature and composition of the gas leaving the sintering bed across the width and length of it and their influence on the productivity of sinter machines are considered. An analysis of the technologies reasons for the unevenness of the sintering process was carried out. It is shown that the reasons for the width of the pallets include the distribution of the mix bed in the loading bin, air leaks into the ignition hearth, the wall effect at the side plates of the pallets, the shape and angle of inclination of the sides relative to the grates. Along the length of the sinter machine, the unevenness of gas flow and composition is due to a decrease in the gas-dynamic resistance of the bed during the sintering process, segregation of the mix and fuel along the height of the bed, completion of bed drying and gaps between pallets. Using an adapted mathematical model of the sintering process, a comparison was made of the parameters of the basic (non-uniform) and calculated uniform operating modes of the AKM-312 sinter machine of the Steel Plant NLMK. I It has been established that with the vertical installation of the pallet sides accepted in the calculations that an increased gas flow rate at the periphery of the bed is accompanied by an increase in gas temperature with a corresponding decrease in the suction before exhausters. It was found that during the transition from the base to the uniform mode of operation of the sinter machine, the gas temperature in front of the exhausters decreased from 99.6 to 85.1 °C, the suction increased from 13.54 to 14.26 kPa, and in the collecting collector – by 1.15 kPa. The productivity of the sinter machine increased by 4.1%. When installing pallet sides vertically, the effectiveness of increasing the height of the layer on its periphery instead of compacting it and constructive solutions has been justified. Its increase provided an additional productivity of the sinter machine by 1.8%, a total of 5.9%. It has been shown that due to the simultaneous increase in gas temperature over the entire width of the bed in the final period of the sintering process, with a uniform operating mode of the sinter machine, the maximum gas temperature at the end of the process increases with a lower one – in front of the exhausters. From the point of view of the capabilities of exhausters in terms of the created suction, the accepted representation of their gas-dynamic characteristics at a temperature of 150 °C, which is possible only with a high level of unevenness of the sintering process, is not reasoned.